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Showing posts with the label Diaphragm pump

Top 16 Benefits of Diaphragm pumps

1. Mobility. Diaphragm pumps are so lightweight that a midsize mechanic can easily move the most diaphragm pumps ( AODD Pump ), from removing them from the box to installing them in a working place. 2. Safe beginning . It is sufficient to open the air supply valve, even as the pump begins to operate. The only thing to do in this circumstance is to observe the limitation on the highest air pressure, which for different manufacturers is generally from 5.9 to 8.6 bar. At this stage, it is difficult to spoil the pump, as at most industrial ventures; the air pressure at the line exceeds 6 pubs. 3. Ability to work "dry. When there is no fluid in the suction line, this is not an issue for the pump. The pump will probably idle until fluid seems in the conclusion of the suction port. 4. Easy to connect. It's critical to connect the suction and pressure pads (well, this is exactly the same for many pumps), screw in the fitting for connecting compressed air and ...

Handling Solvents Made Easy: Air Operated Double Diaphragm Pump

In recent years, India has witnessed integer growth in the specialty chemicals market, especially paint and ink. The paint industry in India was valued at $ 7.8 Bn in 2017 and expected to grow with a CAGR of 12.8% over the next five years. Ink manufacturing is additionally growing at a fast pace thanks to the increase in the use of packaging materials. Flammable solvents and viscous fluids are the main key raw materials utilized in the manufacturing of paint & coating, and inks. Paint and Ink manufacturer requires sturdy pump design helping them to handle these flammable & viscous liquids. Screw pump is often wont to handle these fluids, however, it's high maintenance cost related to it and take around longer to repair. Stator fails once in 2-3 months and costs around INR 25,000 per month for maintenance (Eg. 3” Pump). Air Operated Double Diaphragm  (AODD) pump is a perfect option to handle flammable & viscous fluids because it doesn't have electrical movi...

3 Hints for Maintaining AODD pump

Air Operated Double Diaphragm pump has a range of applications across various industries. They're self-priming, will operate dry without any harm and Use no power. Powered entirely from compressed air, they're used in applications where power isn't available or should not be utilized, such as poisonous or volatile scenarios or in distant sites. AODD pumps comprise fewer moving parts compared to a Number of Other Kinds of Pumps and so require less upkeep, yet offer easy access to all those components that may require servicing. 1. Fundamental Pump parts    AODD pumps gain in their ease of operation. The air valve is generally a shuttle valve to track the compressed air rather to every diaphragm. The motion of the Double diaphragm pump A to the center of the pump creates a partial vacuum in the room. This leaves ball valve 1 near, while ball valve two unlocks as air pressure moves the liquid in the inlet to the room. At precisely the exact same time, d...

Top 4 Reasons to Choose AODD Pumps for Chemical Processes

Air operated double diaphragm (AODD) pump has generated a well-earned reputation for a technology that's ideally suited to pragmatic, auxiliary, or fundamental liquid-handling and transport software. AODD pumps excel in these sorts of applications since they have design features that enable them to provide easy, seamless functioning and empower them to self-prime, operate dry, reach suction lift up to 30 feet, withstand deadhead pumping requirements, function while underwater, and pass solids up to 3 inches in diameter. Are highly desirable in most process applications and why AODD pumps are an actually true “procedure" pumps which are capable of doing efficiently, reliably, and securely within a broad assortment of critical fluid-handling software. AODD pumps also strike on the operational sweet place in lots of the fluid-handling tasks which are widespread from the chemical-processing sector. In Reality, there are four important areas where AODD pumps will outpe...

4 reasons to use AODD pump

Air Operated Double Diaphragm pump are also used in the cosmetic and cleaning industry to pumping a lot of fluids starting from the raw materials and the end-products up to chemicals and additives. Typical fluids used in the cosmetic and cleaning field are: lotions, surfactants, fabric softener, creams, shampoos, emulsions, hair permanents, soaps, foaming agent, disinfectants, detergents, gels and others more. Air Operated Double Diaphragm pump , also called Air Operated Double Diaphragm (AODD) pumps, use compressed air to move the diaphragms. They are seen by many as the safest design for pumping more aggressive chemicals. AODD pumps are limited to 6m suction lift, but they can operate with as much as a 160 metre discharge head. At Pump Solutions Australasia, we have choose Ran Pumps to make our AODD pumps. They are the finest in the world and are made in Turkey. An air operated double diaphragm pump (AODD) is a type of reciprocating positive displacement pump...

Air Operated Double Diaphragm Pump (food industry)

AODD pumps can offer a good ‘all-round’ pumping solution – finding applications in the food processing areas.  The pumps are self-priming so can run dry without any damage & because they are powered entirely from compressed air, they are suited to use in remote, hazardous or explosive environments. They require little maintenance & offer low cost of ownership. Pumping waste fluids is an important requirement across the food industry. However, Air Operated Double Diaphragm Pump win out in such applications when compared to other pump designs, where abrasive or corrosive media can cause serious wear to functioning parts which can result in significant restoration costs & in many cases can reduce productivity due to pump downtime. The size & make-up of AODD pumps means that such issues rarely occur.  AODD pumps are not restricted simply to pumping waste containing solids; they are equally well suited to pumping other types of waste, including aggressive c...

HOW AODD pumps and diaphragm pumps are used in very many industries?

Diaphragm Pumps  are common industrial pumps which use positive displacement to move liquids. These devices typically include a single diaphragm & chamber, as well as suction & discharge check valves to prevent backflow. Pistons are either paired to the diaphragm or used to force hydraulic oil to drive the diaphragm. Diaphragm pump is highly reliable because they do not include internal parts that rub against each other. In fact, prolonged diaphragm pumps life may be possible if the diaphragm pump is run dry to prime. Diaphragm pumps have a great capacity to deal with a wide range of material that includes abrasive materials, acids, chemicals, concrete or grout, coolants, combustible or corrosive materials, effluents, groundwater, & gasoline or diesel fuel. AODD pump or diaphragm pumps use the reciprocating action of elastomeric diaphragms & ball valves to pump a fluid. There are many combinations of elastomers & wetted parts – & the fluid to be p...

OPTIMIZING USAGE OF AIR IN AODD PUMPS

In the industrial areas, there are some important operational costs – whether in the chemical processing, food & beverage, oil & gas, pharmaceutical, or mining industries – are the ones incurred for the purchase, operation & maintenance of pumps used during different production & transfer. One hidden component from the operating-cost perspective is the electricity used by double diaphragm pump , as per a study done by the Hydraulic Institute, account for nearly 20 percent of the world’s electricity demand. Assuming 7 cents per kilowatt/hour that equates to approximately $294 billion to operate diaphragm pump. Therefore, energy consumption can make up close to 90 percent of the total life-cycle costs of owning & operating a pump. Approximately 30 to 50 % of the energy consumed by pump systems can be saved by using air operated double diaphragm pump. Considering all the usage estimates, simple calculation reveals that up to $147 billion of electricity costs ...

Common questions about Diaphragm Pump

No matter what new developments happened in the world of air operated diaphragm pumps, there are certain questions that never change. Here, we’ll resolve some of the most frequently asked questions about air operated diaphragm pumps. 1. HOW DO I KNOW WHICH TYPE OF AIR OPERATED DIAPHRAGM PUMP TO BUY? While this seems like a loaded question, there are only five things you need to know when selecting the right pump for your application. Fluid: The type & composition of the fluid you plan to pump is the most important factor while choosing a air operated double diaphragm pump . In order to avoid wear & tear or corrosion, determine the fluid chemical makeup & consistency. Is it a clean fluid / slurry? Viscosity: Fluid viscosity is a very important factor while selecting a diaphragm pump. To provide some perspective, at All-Flo, eight out of ten customers are pumping fluid less viscous than motor oil. Flow rate: In order to select the appropriate pump, it is most importa...

Useful information on positive displacement pumps

What is a positive displacement pump? A positive displacement pump moves fluid by repeatedly enclosing a fixed volume & moving it mechanically through the system. The pumping action is cyclic & can be driven by pistons, screws, gears, rollers, diaphragms or vanes. How does a positive displacement pump works? Although there are a wide variety of pump designs, the majority can be placed into two different categories:  reciprocating  &  rotary . Reciprocating positive displacement pumps A Reciprocating Positive Displacement pump works by the repeated back & forth movement of a piston, plunger or diaphragm. These cycles areas also called as  reciprocation . In a piston pump, the first stroke of the piston creates a vacuum, opens an inlet valve, closes the outlet valve & draws fluid into the piston chamber (the  suction  phase). As the motion of the piston reverses, the inlet valve, now under pressure, is closed ...

Double Diaphragm Pump

What’s a double diaphragm pump? An air worked double diaphragm pump (also known as a Double-Membrane pump, pneumatic diaphragm pump or air-worked diaphragm pump) is a positive displacement pump that utilizes a mix of the responding activity of an elastic, thermoplastic or Teflon/pate diaphragm and appropriate valves on either side of the diaphragm (check valve, butterfly valves, fold valves, or some other type of stop valves) to pump a fluid. Diaphragm Pumps also known as Air Operated Double Diaphragm Pump ( AODD pump ), is a sort of responding positive displacement pump in which fluid is pumped by a responding diaphragm, which is driven by a solenoid, mechanical drive, or fluid drive. Different forms are air worked Pump has inlet & outlet check values. Diaphragm pump has great dry running qualities; they can be up to 97% effective. Diaphragm Pumps can deal with exceedingly thick fluids. A double diaphragm pump is known as a positive displacement pump. It utilizes t...