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Tips and tricks for maintaining your AODD pump

air operated double diaphragm pump

Air Operated Double Diaphragm (AODD) pumps have a scope of applications across different businesses These include chemicals, food processing, paints, electronics, road construction, maintenance for industrial processes, electricity production facilities, food processing, wastewater and sludge processing, and mining. They are self-preparing, will run dry without doing any harm and utilize no electricity. Controlled totally from compacted air, they are utilized in applications where electricity isn't accessible or must not be utilized, for example, perilous or dangerous circumstances or at remote locales.
Air Operated Double Diaphragm pump is especially flexible in being fit for pumping liquids from fluidised dry powder to shear-touchy fluids, gooey fluids and rough slurries. AODD pumps contain less moving parts than numerous different kinds of pumps and therefore require less maintenance, yet give simple access to those parts that may require overhauling. AODD pumps profit by their effortlessness of activity. Figure 1 demonstrates a schematic outline of an AODD pump, where An and B are the stomachs, 1-4 the ball valves and I and O the bay and outlet ports individually. The air valve is normally a van valve to course the packed air then again to every stomach. The development of stomach A towards the center of the pump produces a fractional vacuum in the chamber.
This makes ball valve 1 close, while ball valve 2 opens as pneumatic stress moves fluid from the channel into the chamber. In the meantime, stomach B packs the volume in its chamber, which closes valve 3 and forces liquid past valve 4 and out through the outlet port. At the point when the air valve drives back the development of the stomachs, liquid is pumped through the left-hand side of the pump. Get here to know more about diaphragm pump India.
Since the diaphragms are fixed to the walls of the pumping chamber, there are no sliding seals in the pump. There are no pole seals or pressing boxes included. There is a selection of materials for the pump body, diaphragms and ball valves, contingent upon the liquid to be pumped. Diaphragms and balls are for the most part elastomeric-based or produced from thermoplastic materials, for example, altered PTFE, where greatest compound opposition is required. Release stream rates are balanced by controlling the air delta or the release stream, so no confounded control frameworks are required.

Preventative maintenance

AODD pump is very reliable since they have very few moving parts and components that can wear. They compare very favorably with pumps that have close-fitting sliding or rotating mechanisms, where the passage of abrasive slurries, for example, can cause excessive wear to the moving parts of the pump. This can lead to significant down-time and repair costs. These problems do not arise with AODD pumps since large internal volumes and flow through prevent clogging, with the size of solid particles that can be pumped related to the pump size.
Key factors to consider for preventative maintenance are:
  • Diaphragm lifetime
  • Compressed air quality
  • Flushing of pumps after use.
The diaphragm in the diaphragm pump is a dynamic seal that changes over the pneumatic pressure on one side to a liquid pressure on the other (the material to be pumped). Despite the fact that the differential gaseous tension across the diaphragm and relating interior anxieties are bring down in examination with comparable worries in mechanically determined diaphragm pumps that utilization the diaphragm to create pressure, the AODD pump diaphragms must flex through a huge number of cycles to do their work. All diaphragm types will have a limited flex life and the utilization of a pump stroke counter enables the flex life to be checked as a piece of safeguard maintenance great practice. Elastomeric diaphragms are ordinarily ensured for a flex life of roughly 20 million cycles and PTFE-based diaphragms for around 12 million cycles, yet some PTFE diaphragms have been known to last 30 million cycles. In spite of the fact that the pumps can run dry with no harm, diaphragm flex life can be diminished if the pump runs dry for expanded timeframes. Cautious thought ought to be given to the compacted air supply utilized. Air is drawn into the blower from the air and will contain some dampness. This air expands quickly inside the pump with the outcome that the water can solidify. Click here to know more about double diaphragm pump.

The ice formed on the moving parts of the air valve can make them stick, making the pump slow down. In spite of the fact that air valves are intended to limit this probability, it is great practice to ensure that the air is dried before it enters the blower. Moreover, designs every now and again grease up a packed carrier. This training ought to be stayed away from because of the possibility to sully the pumped liquid. There is an extra natural advantage to utilizing sans oil compacted air since no oil fog is vented into the environment just as the way that there are likewise no expenses related with oil utilization or oil. Since AODD pumps can be utilized for pumping such a wide scope of liquids, thought ought to be given to flushing the pump through after use, particularly for liquids, for example, cement, or paste, which will harden in the pump if not evacuated in the wake of pumping is finished. When a substance has hardened in the pump it should be totally stripped down for restoration. 

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