No hose lasts forever, but if some
simple guidelines are followed, it is possible to extend the life of the hose. Peristaltic pumps are simple, efficient,
reliable, accurate and suitable for a wide range of media. A hose Pump or peristaltic
pump drives fluid alternately by passive hose decompression to create a seal and by hose
relaxation to draw liquid in. To ensure the pumping objective of your pump, selecting applicable hoses is
crucial.
The
following factors should be seriously considered when selecting hoses.
Consider materials of the inner layer in the hose in terms of chemical property, application temperature, abrasion, and FDA requirements. These factors are essential for conveying specific fluids.
Consider materials of the inner layer in the hose in terms of chemical property, application temperature, abrasion, and FDA requirements. These factors are essential for conveying specific fluids.
The hose
should have an appropriate wall thickness (2-fold) to match the fixed gap width
between the rollers and the hose track wall encased in a peristaltic pump head.
Otherwise,
the hose decompression might not
seal the conduit, which would
lead to inefficient pumping or no pumping.
Choose Associate in Nursing applicable within diameter (ID) of a hose for your given flow rates.
The hose ID
and the rotor speed, in most extent, determine the pump flow rates.
A rate vary is usually outlined by a particular peristaltic pump with a particular hose.
The outside diameter (OD) of a hose should also be appropriate for the head. If the hose is oversized, it may cause excessive stress on the pump head and the gearbox, resulting in shortened life of the hose, the gearbox, and/or the pump. On the other hand, an undersized hose will work well if the wall thickness matches the pump head.
The outside surface finish might also be considered. If incorrect, the higher friction
Factors that influence the life of the hoses
-
Chemical resistance to pumped fluids.
-
Inlet and outlet pressure.
-
Excessive pressures considerably shorten the life of the hose.
-
Another factor and the one that has the greatest influence on the life of the
hose is the number of revolutions of the peristaltic head (rpm) and the amount
of driving rollers.
-
Temperature of the pumped fluid and correct placement of the hose inside the
peristaltic head are important.
-
Always test the material in real operating conditions. If it is not
possible to carry out a practical test, laboratory tests that simulate the
operating conditions should be used.
The flexible
hoses in this image are formed of several layers. Each of them fulfills a
specific function.
Examples of
the materials applied in flexible hoses are:
- The
outer layer has a stainless steel mesh coating.
- The
layer in contact with the fluid can be PTFE.
Fluoro elastomer hoses for peristaltic pumps
With optimal
chemical resistance, elastomeric fluoro hoses for peristaltic pumps resist
almost all aggressive chemicals, including organic solvents such as methyl
ethyl ketone (MEK), toluene and acetone.
Fluoro
elastomer hoses offer certain benefits, thanks to the characteristics they
have:
-
Thanks to its resistance, the composite structure of the elastomeric fluoro
hose for peristaltic pumps, provides superior elasticity compared to
conventional extruded hoses without reinforcement. In addition, these
hoses generate less environmental pollution and safety risks because they do
not break unexpectedly.
-
Because the elastomeric fluoro hose for peristaltic pumps does not contain
plasticizers, acid receptors, or other elements present in other products on
the market, it is considered one of the cleanest hoses.
-
Hoses that are less than 10% dilated are generally recommended for acceptable
operation in the peristaltic pump during chemical service.
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