BENEFITS OF USING AODD PUMPS

Pumps play an important part in the success of a good sort of markets. From wastewater treatment to pharmaceutical production to carpet and chemical manufacturing, pumps keep many industries running at top speed.

Why Air Operated Double Diaphragm Pump (AODD) used so prominently in numerous differing types of industries? Because they provide advantages other sorts of pumps can’t. Keep reading to get the 16 benefits of using AODD pumps.

1. AODD PUMPS ARE RUN-DRY CAPABLE

AODD pumps are ready to dry out for an extended time without damage to the pump or its components. It’s quite common for pumps to dry out, especially in sump dewatering, tanker unloading or tank over applications.

Other sorts of positive displacement pumps could also be damaged by running dry and, ultimately, their service life is going to be shortened.

2. AODD PUMPS OFFER EFFICIENT SOLIDS HANDLING

Many AODD pumps can easily and efficiently handle solids-laden fluid without pump or product damage. Ball-valve units can handle solids up to just about 0.75” (19 mm) in diameter and flap-valve units can pass nearly line-sized semisolids.

3. AODD PUMPS DEADHEAD SAFELY

Deadheading occurs when the fluid pressure is adequate to the air inlet pressure powering the pump. When a valve on the fluid side of the pump is closed, the pump will build pressure until it's equal and stops pumping. When the valve is opened on the discharge fluid side of the pump, it'll start pumping again.

Many other pumping technologies require special controls or circulation loops to permit for the pump to deadhead. AODD pump is an excellent option for applications that are intermittent and need frequent deadheading.

4. AODD PUMPS WON'T SHEAR OUTCOME

AODD pumps are gentle on the merchandise being pumped and cannot froth or separate it. This is often critical when pumping many products which will be altered or ruined if sheared. For instance, many sorts of paints and coatings require a shear-sensitive pump; therefore the products aren't altered during the transfer. Other pumping technologies, like centrifugal and kit pumps, can shear products.

5. AODD PUMPS REQUIRE NO ELECTRICITY

AODD Pump Manufacturers in India require no electricity (rather, they require compressed gas to operate) and may be grounded for safe, reliable operation in explosive environments. This is often critical when pumping flammable liquids or when a pump is in an environment where fumes are present.

Certified models (like ATEX or UL Listed) are often confirmed safe when properly grounded. Because no electricity is required, additional certifications, costly permits and explosion-proof motors aren't needed, making pump found out simple and cost-effective.

Tip: Because AODD pumps don’t require electricity, they're portable.

6. AODD PUMPS HAVE A COFFEE INITIAL PRICE

In most cases, AODD pumps cost significantly but other positive displacement pump styles (like lobe, gear or progressive cavity). They also don't require expensive motors, controls or the necessity for expert installation.

When you consider the reliability and flexibility of AODD pumps make them a trusted workhorse of the industry, they're a bargain compared to other technologies.

7. AODD PUMPS ARE SELF-PRIMING

Unlike other pumping technologies, AODD pumps are self-priming and don't require positive inlet pressure (NPSHA) to prime.

They can pull a suction lift of up to 32 feet (9.8 meters) or be placed on the ground next to a tank and operate well with no inlet pressure or positive inlet pressure up to 10 feet (3 meters). If the inlet pressure is over 10 feet, consult the factory for guidance.

8. AODD PUMPS ARE OFTEN SUBMERSIBLE

If you're employed within the mining, wastewater, oil/gas or marine industries, you recognize the worth of pumps which it might be impossible to try to your job without them.

AODD pumps are often submerged completely and safely with no performance issues if:

The pump’s materials are compatible with the encompassing fluid the air exhaust port is above the liquid level so fluid doesn't enter the pump via the air exhaust

Tip: Because AODD pumps can pull suction lift, many users prefer to place the pumps above the liquid.

9. AODD PUMPS HAVE A SEALLESS DESIGN

AODD pumps don't use or require expensive mechanical seals to work. Instead, reciprocating elastomeric diaphragms and valve checks pull a product into the pump then push it out, causing a pumping motion.

This concept is extremely forgiving and really cost-effective.

10. AODD PUMPS HAVE VARIABLE FLOW AND HEAD PRESSURES WITHOUT SOPHISTICATED CONTROLS

With flow rates of up to 280 gpm (1,060 lpm), AODD pumps provide a good range of flows without costly, sophisticated controls. Standard 1:1 ratio AODD pumps can produce pressures up to 125 psi (8.6 bars).

Other ratios, like 2:1 high-pressure units which will produce pressures up to 240 psi (16.5 bar), are available. High-pressure units are usually utilized in applications requiring greater force, like injecting into a pressurized line.

11. AODD PUMPS HAVE EXCELLENT CHEMICAL AND TEMPERATURE RESISTANCE

AODD pumps are often manufactured out of a good range of materials in order that they can handle almost any fluid. Many pumps are offered with wetted component materials made up of chrome steel, Alloy C, cast iron, aluminium, polypropylene, PVDF and acetal. They will be fitted with FKM, PTFE, EPDM, Santoprene and nitrile materials so you'll select a unit that meets your chemical needs.

From a temperature standpoint, AODD pumps can easily handle heat up to 220 degrees Fahrenheit (104 degrees Celsius) and possibly beyond. They will also handle cold temperatures. When going over 220 degrees Fahrenheit (104 degrees Celsius) or below the melting point, consult the factory for guidance.

Tip: Reputable manufacturers will offer a chemical resistance guide to form sure you get the proper pump for your needs.

12. AODD PUMPS CAN HANDLE A GOOD VISCOSITY RANGE

AODD pumps can handle almost any fluid which will flow up to 90,000 cSt (415,500 SSU) and may be specifically fitted to realize even more.

Using weighted valve balls and oversizing the pump will help when pumping very viscous products. Gravity-feeding the merchandise into the pump is additionally ideal.

13. AODD PUMPS ARE EASY TO CLEAN/SANITIZE

AODD pumps are simple to disassemble and clean. Some can undergo a clean-in-place (CIP) process where the pumps are often flushed and sanitized without being disassembled.

14. AODD PUMPS MEET REQUIRED CERTIFICATION STANDARDS

AODD pumps can accompany a good range of certifications and standards to satisfy the requirements of users across the world. Some common certifications are:

• 3-A

• EHEDG

• CE

• UL Listed

• ATEX

• FDA Compliant

• 1935/2004 Food Contact Materials Standard

• EAC

• ABS Marine

• ISO 9001

• ISO 14001

15. AODD PUMPS ARE PORTABLE

Depending on the pump size and material, they will be lightweight and moved easily. Some plant manager’s cart-mount pumps for straightforward mobility and application versatility.

16. AODD PUMPS ARE EASY to put in

AODD pumps don't have to be laser-aligned and don't require complex controls to work effectively—they simply need air supply to power the pump. The pump is often controlled with a valve on the fluid discharge or by controlling the air coming into the pump. Accessories, like filter/regulator units, are affordable and straightforward to feature to the pump.

There are so many best diaphragm pump manufacturers available in India.