Diaphragm pumps have very significant properties, which make them particularly suitable to be used in agriculture on spraying bars and air-blast sprayers. The three main advantages of a diaphragm pump compared to a pump are:
1. Excellent head and self-priming capacity.
2. Good dry running capacity
3. Resistance to abrasion and corrosion
The diaphragm
pump working which uses alternating variations within the volume of a
chamber (expansion and contraction) to get imbalances in pressure between the
chamber and adjacent spaces.
Trying to catch up on the difference in pressure between
two environments, the fluid naturally moves from the space with greater the pressure to space with lower pressure, leading to a downward movement, a
rise, and briefly within the pumping of the fluid itself.
The expansion and contraction of the chamber volume
that generate these pressure changes are obtained by means of the alternating
flexing of the diaphragm.
The diaphragm is nothing quite a rubber disc screwed
onto the piston which separates the pumping chamber from the transmission parts
and prevents the pumped fluid from coming into contact with the mechanical
parts and therefore the lubrication oil.
Thanks to the airtightness generated by the
diaphragm and therefore the separation between the pumped liquid and
the oil bath chamber, employing a diaphragm pump has three main advantages:
1. EXCELLENT HEAD AND SELF-PRIMING CAPACITY
The diaphragm pump has the power to make an honest
vacuum on the suction line. In practice, the diaphragm generates a superb
airtight seal and a uniform vacuum on the suction line, which suggests that a
diaphragm Pump can lift fluids from levels less than those during which it's
located (head capacity). Lifting between 3 and three .8 metres (9.8 and 10.5
feet) is normal for a diaphragm pump, with the apparent advantage of having the
ability to draw liquids from the channels or basins below it and a huge benefit
when loading tanks.
In addition, a diaphragm
pump how it works, it often operated without the necessity to fill the
suction pipe (unlike the centrifugal pump), because of the very fact that it's
ready to suck up the air contained within the suction pipe during the start-up
phase, and eliminate such air through the delivery line (self-priming
capacity).
After having eliminated all the air, the pump
operates normally.
2. GOOD DRY RUNNING CAPACITY
Thanks to the airtight separation between the
pumping chamber and oil-bath lubricated transmission components, diaphragm
pumps can withstand reasonable periods of dry running (e.g. when operating in
self-priming mode or within the event of an opportunity within the suction
line) without negative consequences, like overheating and seizing from
connecting rods and pistons, which occur on centrifugal pumps that can't work
dry.
3. RESISTANCE TO ABRASION AND CORROSION
Because there are not any mechanical parts indirect
contact with the liquid (as we've said, the diaphragm creates an airtight seal
between the pumping chamber and therefore the transmission components), the diaphragm
AODD
Pump can pump liquids that aren't perfectly filtered with residues of
solid particles like crystals, sand or crushed stone (mechanical resistance)
and maybe used with most water-based plant protection substances, including
when mixed with acids, solvents, abrasive particles, sediments or slurry
(corrosion resistance).
As you'll see from the image, the diaphragm
separates in an airtight way the blue compartments, during which the pumped
liquid flows, from the oil bath chamber during which the mechanical components
are located (in yellow).
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